The Prodigy Brake Controller is an advanced electronic proportional brake control designed for trailers with 2‚ 4‚ 6‚ or 8 brakes. It ensures smooth‚ proportional braking by sensing the tow vehicle’s deceleration‚ providing seamless control over trailer brakes. Key features include a user-friendly interface‚ boost functionality for initial braking power‚ and manual override capabilities. This device is essential for safe and efficient towing experiences‚ offering compatibility with various trailer setups and ensuring reliable performance under different driving conditions.
1.1 Overview of the Prodigy Brake Controller
The Prodigy Brake Controller is a proportional electronic brake control designed for trailers with 2‚ 4‚ 6‚ or 8 brakes. It uses an inertial sensor to detect deceleration and applies proportional braking force to the trailer. Featuring a boost function for increased initial braking power and a manual override‚ it ensures smooth and safe towing experiences. Its user-friendly interface and compatibility with various trailer setups make it a reliable choice for efficient towing control.
1;2 Safety Precautions and Warnings
Always read and follow the instruction manual carefully before installing or operating the Prodigy Brake Controller. Ensure proper mounting between 0 and 70 degrees in the direction of travel. Avoid using the controller with electric-hydraulic brake systems. Keep the area clear of RF-generating devices. Proper grounding and power supply are essential. Follow all safety guidelines to prevent impaired performance or potential hazards during towing.
1.3 Key Features of the Prodigy Brake Controller
The Prodigy Brake Controller offers proportional braking for smooth stops‚ a boost feature for increased initial braking power‚ and a manual override for emergency situations. It supports 2‚ 4‚ 6‚ and 8 brake applications‚ with an intuitive interface and adjustable settings. The controller also features a unique wiring harness connector and mounting holes for easy installation‚ ensuring compatibility and versatility for various towing needs.
Components of the Prodigy Brake Controller
The Prodigy Brake Controller consists of a Power Knob‚ Boost Button‚ Manual Knob‚ Connector for Wiring Harness‚ and Mounting Holes for secure installation and operation.
2.1 Power Knob
The Power Knob adjusts the maximum braking power applied to the trailer brakes. Turning it clockwise increases power‚ while counterclockwise decreases it. Proper adjustment ensures smooth‚ proportional braking without locking up the trailer wheels‚ enhancing towing safety and control. Always adjust the Power Knob during initial setup and calibration to achieve optimal braking performance.
2.2 Boost Button
The Boost Button on the Prodigy Brake Controller allows users to apply additional initial braking power to the trailer brakes. This feature is particularly useful for heavier trailers or when extra control is needed. Pressing the button increases the brake output temporarily‚ enhancing towing stability and safety. It can be adjusted to suit different trailer setups and driving conditions‚ providing precise control over braking performance.
2.3 Manual Knob
The Manual Knob enables manual control of the trailer brakes‚ allowing for precise adjustment of braking power when needed. It provides an override function‚ letting users apply the trailer brakes independently of the tow vehicle’s brakes. This feature is useful for quick adjustments or in emergency situations‚ ensuring better control and safety while towing. Proper synchronization with the Power Knob is essential for optimal performance.
2.4 Connector for Wiring Harness
The Connector for Wiring Harness is a unique‚ specially designed plug located at the back of the Prodigy Brake Controller. It allows for easy and secure connection to the vehicle’s wiring system‚ enabling communication between the controller and the trailer brakes. This connector simplifies installation and ensures proper functionality‚ providing a reliable link for proportional braking control.
2.5 Mounting Holes
The Prodigy Brake Controller features mounting holes located on both sides of the unit‚ allowing for flexible installation in various towing setups. These holes ensure secure attachment to the tow vehicle’s dashboard or mounting surface‚ providing stability and proper alignment. Correct installation is essential to maintain optimal braking performance and safety while towing.
Installation and Mounting
Mount the Prodigy Brake Controller between 0 to 70 degrees in the direction of travel for proper function. Ensure the display is visible and buttons are accessible. Secure the unit using the provided mounting holes and connect the wiring harness correctly to ensure safe and effective operation.
3.1 Mounting the Prodigy Brake Controller
Mount the Prodigy Brake Controller in the direction of travel‚ between 0 to 70 degrees‚ to ensure proper functionality. Avoid installing near RF-generating devices like cell phones or two-way radios. Place the controller in an accessible location with a clear view of the display. Use the mounting holes to secure the unit firmly to the tow vehicle’s dashboard or mounting surface for stability and ease of operation.
3.2 Wiring the Brake Controller
Connect the Prodigy Brake Controller using the unique connector at the back to the wiring harness. Ensure proper 12-volt negative ground system installation‚ using an adapter like Tekonsha P/N 3191 for positive ground systems. Avoid mounting near RF-generating devices. Plug the 7-way cable into the controller and ensure all connections are secure. Test the setup on a dry‚ level surface to calibrate brakes effectively.
Adjusting the Brake Controller Settings
Adjust the Prodigy Brake Controller by calibrating the power and boost settings. Synchronize the manual knob to ensure proportional braking. Follow the instructions carefully for optimal performance.
4.1 Initial Setup and Calibration
Mount the Prodigy Brake Controller between 0° and 70° in the direction of travel. Connect the wiring harness and set the power level by starting at the lowest setting. Test the brakes at this level and adjust as needed. Use the boost feature if required for heavier trailers. Calibrate by driving at a steady speed‚ then applying brakes firmly to ensure smooth stopping without locking up. Always test the setup with the trailer connected to confirm proper function.
4.2 Adjusting the Boost Setting
The Boost Setting on the Prodigy Brake Controller enhances initial braking power for heavier trailers. Press the Boost Button to increase the boost level‚ with options ranging from 1 to 10. Start at a low setting and test brake performance. Adjust the boost level based on trailer weight and braking behavior to achieve smooth‚ consistent stops without locking up the trailer brakes.
4.3 Synchronizing the Manual Knob
To synchronize the Manual Knob on the Prodigy Brake Controller‚ drive the tow vehicle and trailer on a dry‚ level surface at 25 mph. Fully apply the Manual Knob to test braking performance. If trailer brakes lock up‚ reduce power using the Power Knob. Adjust the Manual Knob to achieve smooth‚ consistent stops without locking‚ ensuring proper synchronization for optimal braking control.
Operating the Prodigy Brake Controller
The Prodigy Brake Controller operates in normal mode‚ providing proportional braking. Use the Manual Knob for manual override in emergencies. Ensure smooth towing with easy control.
5.1 Normal Operating Mode
In normal operating mode‚ the Prodigy Brake Controller provides proportional braking‚ automatically adjusting trailer brake power based on the tow vehicle’s deceleration. The Power Knob sets the maximum braking power‚ while the Boost Button enhances initial braking for heavier trailers. The Manual Knob allows for manual adjustment of brake power when needed‚ ensuring smooth and efficient towing performance in standard driving conditions.
5.2 Manual Override Mode
Manual Override Mode allows users to apply trailer brakes independently of the tow vehicle’s brakes by pressing the Manual Knob. This feature is useful for controlling trailer movement during emergencies or when additional braking power is needed; The Power Knob sets the maximum braking power‚ while the Manual Knob adjusts the output. This mode ensures safe and precise control over the trailer’s braking system in specific situations.
Troubleshooting Common Issues
This section helps identify and resolve common issues with the Prodigy Brake Controller‚ such as trailer brakes locking up‚ no power‚ or inconsistent braking performance. Causes may include incorrect settings‚ wiring problems‚ or sensor malfunctions. Step-by-step solutions ensure safe and effective troubleshooting to restore proper functionality.
6.1 Trailer Brakes Locking Up
Trailer brakes locking up can occur due to excessive power settings or wiring issues. To resolve‚ reduce the power level on the Prodigy controller and ensure proper wiring connections. If issues persist‚ check for short circuits or consult the manual for calibration steps. Proper adjustment ensures safe and efficient braking performance.
6.2 No Power to the Brake Controller
If the Prodigy Brake Controller has no power‚ first check the power supply and wiring connections. Ensure the controller is properly grounded and the fuse or circuit breaker is intact. Verify the wiring harness is securely connected to both the vehicle and the controller. Consult the manual for specific troubleshooting steps to restore power and functionality.
6.3 Inconsistent Braking Performance
Inconsistent braking performance can occur due to improper calibration or manual knob adjustments; Ensure the boost setting is appropriate for your trailer’s weight and type. Check the power levels and adjust as needed. Drive on a dry‚ level surface at 25 mph and fully apply the manual knob to test brake consistency. Refer to the manual for detailed calibration instructions.
Maintenance and Care
Regularly clean the Prodigy Brake Controller to prevent dust buildup. Check wiring connections for corrosion or damage. Update software if applicable to ensure optimal performance;
7.1 Cleaning the Brake Controller
Use a soft‚ dry cloth to wipe down the Prodigy Brake Controller‚ removing dirt and dust. Avoid harsh chemicals or liquids‚ as they may damage the electronics. Gently clean the exterior and buttons to ensure proper functionality. Regular cleaning prevents debris buildup and maintains optimal performance. Inspect for any physical damage and test the controller after cleaning to ensure it operates correctly.
7.2 Updating Software (if applicable)
Software updates for the Prodigy Brake Controller are infrequent but may be required for optimal performance. Visit Tekonsha’s official website to check for the latest software version. Download the update and follow the provided instructions carefully. Ensure the controller is properly connected to a power source during the update process. Consult the manual or contact customer support if assistance is needed.
Safety Tips for Using the Prodigy Brake Controller
Always follow the manual’s guidelines‚ ensure proper installation‚ and regularly inspect wiring and connections. Avoid mounting near RF-generating devices and keep the controller away from moisture.
8.1 Best Practices for Towing
Always ensure the Prodigy Brake Controller is properly mounted and wired. Test the brakes on a level surface before towing. Adjust settings according to trailer weight and driving conditions. Avoid sudden acceleration or braking. Regularly inspect connections and maintain proper power supply. Start with low speed to ensure smooth braking performance. Consult the manual for specific towing guidelines and adjustments.
8.2 Emergency Procedures
In emergency situations‚ if trailer brakes lock up‚ reduce power using the Power Knob. If the brake controller loses power‚ manually apply brakes and stop safely. Engage the manual override to maintain control. Always secure the trailer and consult the manual for specific procedures. Adjust settings as needed to prevent recurrence. Ensure safety first and seek professional assistance if issues persist.
The Prodigy Brake Controller is a reliable‚ user-friendly solution for safe and efficient trailer braking. Proper installation‚ adjustment‚ and maintenance ensure optimal performance and towing safety‚ making it an essential tool for any towing setup.
9.1 Final Thoughts on the Prodigy Brake Controller
The Prodigy Brake Controller is a highly reliable and efficient solution for trailer braking systems. Its proportional braking technology ensures smooth and consistent stopping power‚ while its user-friendly interface makes it easy to adjust settings. With proper installation and maintenance‚ it delivers exceptional performance‚ making it a top choice for both experienced and new tow vehicle operators seeking safety and control on the road.
9.2 Importance of Proper Usage and Maintenance
Proper usage and maintenance of the Prodigy Brake Controller are crucial for ensuring optimal performance‚ safety‚ and longevity. Adhering to the instruction manual’s guidelines guarantees reliable braking control and prevents potential malfunctions. Regular checks of wiring‚ connections‚ and settings help maintain consistent functionality. Proper care extends the lifespan of the controller and ensures it operates efficiently under various towing conditions‚ providing peace of mind for drivers.